S J Ainsworth Consultancy
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SJ Ainsworth Consultancy Ltd was established in 1993 as an Independent Manufacturing Engineering Consultancy, based in Rugby, Warwickshire, UK. SJ Ainsworth Consultancy Ltd is dedicated to providing the full range of Production and Manufacturing Engineering Services to Clients, with the objective of reducing their Costs by optimising the Design of their Products for Manufacture, and maximising the Quality, Efficiency and Flexibility of their Production Processes utilising Lean Manufacturing Best Practice Techniques.
Services
Advising on Best Practice solutions for Clients looking to introduce new Materials or Processes to their Facilities. Assessing a Client's Facilities and Processes for opportunities for reducing Costs and improving Efficiency and Flexibility. Managing a Project on behalf of a Client to implement an agreed solution within the Cost and Timing Constraints specified.
We are experts in reviewing and optimising your existing manufacturing processes, or designing and developing a manufacturing process for a new product or assembly, using simultaneous engineering techniques to provide a detailed functional specification and implementation plan.

Our aim of any project we undertake is to minimise both the Recurring Costs (RC) and Non-Recurring Costs (NRC) of each process so that the most cost effective solution is used, optimising the ROI.
S J Ainsworth Consultancy Ltd has a proven track record in the management of small, medium and large manufacturing system projects, including those involving short deadlines or tight budgets, and have delivered these within the targets set.

In addition, we have a proven track record in the successful management of change, including the design and re-arrangement of facility layouts and implementation of lean manufacturing and cellular manufacturing solutions into existing working facilities.
S J Ainsworth Consultancy Ltd has a proven track record in the preparation of Risk Assessments and Method Statements for a variety of activities, ranging from series poduction processes through maintenance activities to system installation and commissioning activities. This includes the design and implementation of guarding systems, optimised to ensure maximum throughput utilising best practice safety techniques.
S J Ainsworth Consultancy Ltd has a proven track record in optimising the design of products and assemblies for manufacture. Initially, this involves using value analysis techniques to reduce the part count and to ensure minimal tooling is required for the assembly.

We will also carry out tolerance analysis to ensure that the tolerances specified are both necessary and achievable, and we will develop a location strategy to ensure that the datums and locations used are relevant to the function of the final assembly, and allow the dimensional integrity of theproduct to be analysed from first principles.
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